Dulanga Jayawardena

Engineering

Lit Pak — Designing a Safer, Smarter Backpack for Nighttime Visibility

Pedestrians are extremely vulnerable at night. Over 75% of pedestrian fatalities happen after dark, largely due to poor visibility. Existing safety gear — reflective vests, belts, neon clothing — ofte...

1 December 2018 | Dartmouth Engineering Exchange | 6 min read

Lit Pak — Designing a Safer, Smarter Backpack for Nighttime Visibility

Pedestrians are extremely vulnerable at night. Over 75% of pedestrian fatalities happen after dark, largely due to poor visibility. Existing safety gear — reflective vests, belts, neon clothing — often goes unused because it's inconvenient, unfashionable, or not designed for daily wear.

We set out to design a product people actually want to wear. Something that blends safety, fashion, convenience, and everyday functionality. We chose the most universally worn item for students and commuters: the backpack.


The Problem

  • 6,000+ pedestrian fatalities per year in the U.S., 75% after dark.
  • 78% of college students expressed concern about nighttime visibility.
  • 90% admitted they never wear existing reflective safety gear due to appearance and inconvenience.

Our Solution: LitPak

We designed LitPak, a backpack that integrates:

  • LED lighting for active visibility
  • Reflective materials for passive visibility
  • Conductive thread for embedded wiring
  • Rechargeable battery system for all-day usage
  • Smart power management using motion-sensing gyroscopes to automatically shut off lights when idle

Litpak CAD Litpak Stitching

The LitPak functions as both a daily-use backpack and a nighttime safety device—without sacrificing style.


User-Driven Design

Throughout development, we conducted extensive:

  • User interviews (81 students) to assess behavior, concerns, and product expectations
  • User testing (8 participants per iteration) to evaluate comfort, appearance, and usability
  • Iterative prototyping (3 full hardware iterations) to refine design, materials, electronics, and usability

Litpak Prototyping

By the final prototype, our product scored:

  • Comfort: 9/10
  • Appearance: 8.8/10
  • Perceived Safety: 8.5/10
  • Convenience: 9.5/10

Key Features

  • Seamlessly embedded LEDs on both sides, front, and shoulder straps
  • Reflective flame design for added visibility
  • Rechargeable lithium-ion battery (19.9 hours runtime)
  • Motion-activated power-saving gyroscope
  • Four main compartments, water bottle holders, and laptop sleeve
  • Polyester body for water resistance and durability
  • Durable insulated 24-gauge copper wiring along inner seams

Benchmark Testing

Test TypeKey Result
VisibilityIncreased detection distance from 61 ft to 221 ft
Battery19.9 hours continuous LED usage
DurabilityPassed 30-cycle drop test with no functional failures
Reflective WearMinimal degradation after extreme abrasion

Market & Economic Viability

We conducted full financial modeling to explore commercial viability:

  • Target audience: college students, parents of young children, walking commuters
  • Sale price: $140 per unit (competitive with premium backpacks)
  • Manufacturing: scalable with decreasing unit costs at higher volumes
  • Break-even point: 2.5 years under conservative growth projections

Future Opportunities

  • Child-specific designs (colored LEDs, customizable patterns)
  • Expansion to jackets, briefcases, purses, and other commuter accessories
  • Smarter sensors to activate lights based on oncoming traffic detection (next-gen R&D)

Conclusion

The LitPak successfully met its design goals: create a fashionable, functional backpack that makes nighttime pedestrians significantly more visible without compromising everyday usability.

With user-centered design, rigorous testing, and real-world feedback guiding development, LitPak demonstrates how thoughtful hardware design can blend safety and convenience into a genuinely useful product.